Final Assembly
 
   
I picked the perfect day to move N36SX to the airport. I enlisted several of my friends from EAA Chapter 33 to give me a hand. (thanks again guys.)  6/02/02
I rented a truck for the journey. The Sonex fits perfectly into a 20" truck. We were lucky that the truck came with a lift. We were able to roll the main wheels onto the lift and with one person lifting the tailwheel, up it went. I then spent a lot of time tying the fuselage down so it would not move during the trip.  6/02/02
Fortunately we arrived without a scratch. We then went to work attaching the wings.   6/02/02 
With the wings on, I went about assembling all the bits and pieces. I am installing the seat. Note the seat belts hanging below the fuselage. I still have not installed the aft bottom skin. I wanted to make sure I had all the cables and wires hooked up correctly before I sealed the tail cone up.   6/02/02 
Next comes the propeller. It is really looking like an airplane now.    6/02/02
Back to the engine compartment. You can see that I am using the standard Jabiru muffler rather than the straight pipes that the Monetts like. In addition to being quieter, it gives me a place for a heat muff. The muff started a flat sheet with the sides bent up then I used my fluting pliers to flute the edges and create the cylinder shape. The left half is for carb heat and the right for cabin heat.   6/02/02
The gear leg fairings look cool but are a PITA to attach to the legs. The hinge pin at  the trailing edge goes through the cabin floor before going into the fairing.  6/02/02
I am using a Sensenich 54"x60" wood prop.   6/02/02
I should have registered my plane when I reserved my N--number. The FSDO won't come to inspect until I get my registration back.   6/02/02
I used 3M's Safety Walk self-adhesive tread. One roll did the whole wing walk. I also added a "No Step" sign to keep people from stepping on the flap.  6/02/02
Alan Kritzman, a friend of mine, let me use his spray booth and helped me paint my fiberglass parts. It turned out well but I hate painting. Next time I will pay someone to do it for me.   6/02/02
Dun dun ta da. Resplendent in her finery N36SX makes her public debut to the applause of appreciative on lookers. (OK it was just me but it was still a special moment)   6/02/02
This season she will be sporting the stylish blue sparkle tail tips.  6/02/02
And what vertical stabilizer would be complete without a dazzling position light.   6/02/02
She has got it up front where it counts. Her six jugs are barely contained by this form-fitting cowl.  6/02/02
Her pouting red prop tips whisper "Hang on tight because you are in for a very bumpy ride!"  6/02/02
Yes, you are right. I have been spending way too much time with my plane.   6/02/02


 

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